Manufacturing Unit

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Manufacturing Solutions: Driving Productivity and Safety Through Intelligence

Modernize your production environment with industrial-grade automation and safety solutions from Suraj Informatics Pvt Ltd. In a high-speed manufacturing unit, the seamless coordination of machinery, material handling equipment, and personnel is essential for maintaining throughput.

Our systems are designed to integrate directly into your shop floor operations, providing the real-time data and protective layers needed to eliminate downtime and foster a zero-harm environment.

Optimizing the Shop Floor Ecosystem

From assembly lines to finished goods warehouses, Suraj Informatics Pvt Ltd provides a suite of technologies focused on Operational Safety, Asset Visibility, and Workflow Automation. We help manufacturers transform traditional factories into "Smart Units" where every movement is monitored and every risk is mitigated.

System Advantages

Forklift & AGV Collision Avoidance

Material handling is the lifeblood of the factory floor. Our proximity detection technology creates an invisible safety shield around forklifts and Automated Guided Vehicles (AGVs). Operators receive instant alerts if they get too close to pedestrians or other equipment, preventing accidents in narrow aisles and blind corners.

Personnel Safety & Zone Management

Protect your workers in high-risk areas. Our system uses AI-vision and sensor tracking to monitor restricted zones around robotic cells and heavy presses. If an unauthorized worker enters a hazardous area, the system can trigger an immediate alert or an emergency machinery stop.

Real-Time Inventory & WIP Tracking

Gain total visibility of your Work-in-Progress (WIP). By using specialized tracking tags on pallets and raw materials, production managers can monitor the flow of goods through every stage of the assembly line, identifying bottlenecks and ensuring that materials are always in the right place.

Intelligent Video Analytics (PPE Detection)

Ensure safety compliance automatically. Our AI-driven surveillance systems scan the floor in real-time to verify that all personnel are wearing mandatory Personal Protective Equipment (PPE), such as safety helmets and high-visibility vests, alerting supervisors to any violations.

Equipment Utilization & Maintenance Insights

Maximize your CAPEX investment. Our systems track the active hours and movement patterns of your industrial fleet, providing data-driven insights into which machines are underutilized and when predictive maintenance is required to avoid unscheduled breakdowns.