Warehouse Automation Solutions
Warehouse automation solutions that see every truck and every box
AI cameras, ANPR gates and unmanned weighbridges track each vehicle from entry to exit, while every carton picked, loaded and unloaded is counted on camera.
- ANPR gate automation with digital gate pass
- Unmanned weighbridge and truck scanning
- AI box counting on loading and unloading
- Truck and RoRo turnaround time tracking
Live yard feed
Warehouse automation solutions for Indian warehouses and logistics hubs
Most delays in a warehouse don’t happen on the racks. They happen at the gate, on the weighbridge and at the dock, where trucks wait, registers are filled by hand and nobody can say how long a vehicle has been inside.
Our smart logistics platform connects AI cameras, ANPR, unmanned weighbridges and dock scanning into one system. Every truck, every box and every movement is recorded automatically, so your team manages the yard from live data instead of phone calls.
Gate automation with ANPR cameras
High-definition ANPR cameras read the number plate as a truck arrives. The system checks it against the expected trip, issues a digital gate pass and opens the boom barrier without a guard writing anything down.
Automatic plate reading
Entry and exit time is captured for every vehicle, day and night.
Digital gate pass
Drivers get a pass on their phone. Unregistered vehicles are flagged at the gate.
Truck queue management
Trucks are called in by slot, so the road outside your gate stays clear.
Unmanned weighbridge and truck scanning
Gross and tare weights are captured automatically and linked to the vehicle and its trip. A scanning gantry photographs the truck and container as it crosses, so damage and tampering are on record before unloading begins.
Weighbridge integration
Readings go straight into the system, which removes manual entry and weight disputes.
Container damage inspection
Camera images of every container are stored with a time stamp for claims.
Weight variance alerts
Loads outside the expected range are flagged before the truck reaches the dock.
Loading, unloading and AI box counting
At the dock, AI cameras watch every loading and unloading job. Each carton is detected and counted as it moves, and the count is matched against the invoice or ASN, so short and excess shipments are caught at the bay.
Dock management system
Assign bays, track dock occupancy and see which truck is being worked on.
Automatic box counting
Camera-based counting on conveyors and dock floors, without hand tally sheets.
Video proof per shipment
Every job has recorded footage you can share with customers and transporters.
Picking and in-warehouse tracking
Inside the warehouse, scanning and camera tracking follow boxes from rack to conveyor. Supervisors see picking progress by order and by zone, and can spot slow areas before they hold up dispatch.
- Pick confirmation by scan
- Live picking progress by order
- Zone-wise productivity view
- Asset and pallet tracking with RFID or BLE
- Alerts for misplaced stock
- Integration with your WMS or ERP
Reduce truck turnaround time and RoRo turnaround
Because every step from gate to exit is time-stamped, you can see exactly where a truck lost time: waiting outside, at the weighbridge, or at the dock. The same tracking works for RoRo vehicle movements at hubs and terminals.
Turnaround reports by transporter, shift and bay help you fix the real bottleneck and hold partners to agreed times.
How it works
1. Truck arrives at the gate
ANPR reads the plate, checks the trip and issues a digital gate pass.
2. Weighed and scanned
The unmanned weighbridge records weight while cameras scan the truck and container.
3. Assigned to a dock
The truck is called to a free bay, and the driver is notified.
4. Loaded or unloaded with counting
AI cameras count every box and match it to the shipment document.
5. Exit and report
Exit weight and time close the trip, and turnaround time is logged.
System architecture and hardware components
The solution brings cameras, boom barriers, weighbridge and scanners together into one connected system. The Gativra software links them, so each truck gets one complete record from gate entry to exit.
Products used in the solution
ANPR cameras
Read the truck number plate automatically, day and night, and log entry and exit time.
Automatic boom barriers
Open for approved trucks only. Safety sensors stop the arm from closing on a vehicle.
UHF RFID readers and tags
A tag on the windshield identifies regular fleet trucks, as a backup to number plate reading.
Weighbridge and indicator
Captures truck weight and sends it straight to the software, with no manual entry.
Position sensors
Make sure the whole truck is on the weighbridge before the weight is taken.
Truck and container scan cameras
Photograph the truck and container and read the container number, for damage records.
Driver kiosk, display and traffic lights
Show drivers when to move and give them their weighment slip, without staff at the lane.
AI dock and conveyor cameras
Count boxes automatically during loading and unloading, and record video of each job.
Handheld and fixed scanners
Scan each box as it is picked, stored or dispatched, so stock stays up to date.
Edge server and network
Runs the cameras and devices on site, and keeps working even if the internet goes down.
Gativra software platform
One dashboard for gate passes, weighments, docks, alerts and reports, on web and mobile.
ERP and WMS integration
Sends weights, box counts and times to SAP or your warehouse software automatically.
What happens at each step
| Step | Devices used | What happens |
|---|---|---|
| 1. Arrival | ANPR camera, RFID | Reads the number plate and checks the booking |
| 2. Gate entry | Boom barrier, driver app | Issues a digital gate pass and opens the gate |
| 3. Weighment | Weighbridge, sensors | Records the full truck weight |
| 4. Truck scan | Scan cameras | Photographs the truck and container for damage |
| 5. Dock call | Software, display | Assigns a free bay and calls the truck in |
| 6. Loading or unloading | AI cameras, scanners | Counts boxes and matches them with the invoice |
| 7. Exit weighment | Weighbridge | Records the empty or loaded weight |
| 8. Exit | ANPR camera, boom barrier | Closes the trip and logs turnaround time |
What changes in your warehouse
Shorter truck waiting
Slot-based entry and faster gate checks cut time spent outside and in the yard.
Fewer count disputes
Camera counts and video records settle shortages with evidence.
Less manual work
Gate registers, weight slips and tally sheets are replaced by automatic records.
One view of the site
A control tower dashboard shows gates, weighbridges and docks together.
Why Suraj Informatics among warehouse automation companies in India
We build and install the full system ourselves: cameras, ANPR, weighbridge integration, software and support. Our Gativra platform is designed for Indian sites, including manufacturing plants, warehousing hubs and ports, and connects with the WMS and ERP you already use.
- One partner for hardware and software
- On-site installation and training
- Works with existing weighbridges and cameras
- Support teams in India and the UAE
Frequently asked questions
They are systems that replace manual warehouse tasks with technology, such as ANPR gate entry, unmanned weighbridges, camera-based box counting and digital tracking of trucks and stock.
A camera reads the vehicle’s number plate, the software checks it against expected trips, and the boom barrier opens automatically for approved vehicles while entry time is recorded.
Yes. Cameras over the dock or conveyor detect each carton as it moves and keep a running count, which is compared with the shipment document.
Every stage is time-stamped, so delays are visible by gate, weighbridge and dock, and trucks are called in by slot instead of queuing.
In most cases yes. The platform integrates with standard weighbridge indicators and common WMS and ERP systems.
See it running on a warehouse like yours
Book a live demo and we’ll walk through gate automation, weighbridge integration and box counting for your site.
